Spline
Joinery
16th in a series of articles by Barb Siddiqui
Splines are narrow pieces of added material set into grooves in adjoining
wood pieces during glue-up. They function more to align workpieces than
to strengthen a joint, and they are often cut from thin plywood or hardboard,
so that grain matching and wood movement considerations are not a problem.
If you do decide to use solid wood splines in joinery, be certain they
are cut with the grain running parallel to the workpieces being joined.
It would also help to make them from a wood species that is the same as
or similar to the species of the workpiece, to avoid different ranges
in movement during seasonal humidity changes.
There are many different ways to use splines: edge to edge joints, for
instance; or when one edge of a board is joined to the face of another.
They can also be added inside the full length of a miter joint, to align
and strengthen it. Splines assist in leveling the planks under the breadboard
ends of a tabletop, in lining up compound angles and in strengthening
mitered frames.
In edge to edge gluing, splines can either be inserted the full length
of the joint with the ends of the boards showing their presence, or they
can be hidden inside stop-cut grooves, the splines being cut to fit and
ending a few inches shorter than the boards' length. To stop-cut the grooves
on a table saw or router table, first set the saw blade or bit slightly
higher than half the width of the spline (on a router table, use multiple
passes to achieve this depth), allowing adequate room inside the joint.
The last thing you'll want is to discover your joint won't close after
all the glue has been applied.
Next, mark your fence on both sides of the cutter with tape or a pencil,
showing where you will lower the front end of the board down onto it and
run it along the fence to cut the groove, then lift the back end of the
board before the cut runs all the way through on the board's edge. This
procedure leaves a rounded end in the groove when cut on the table saw,
so the ends of the spline need to be shaped in a corresponding arc to
fit it.
Remember also to know where all ten fingers are when handling a workpiece
this way. Use push sticks and featherboards if your pieces are small or
narrow enough that the cut cannot be made safely. A general rule is not
to work wood shorter than 12" long or less than 1/4" thick on
woodworking machinery without a sled or added jig to stabilize it.
Another use of splines is as reinforcement in corner miters, as in the
flat faces of a picture frame. Squared-up frames with mitered corners
can utilize quite wide pieces, so the miter joints are weak and cannot
stand up to much stress. In this case, a spline is a helpful support to
the joinery. To cut the spline's groove in a corner joint, a sled or fence
accessory is usually made in the form of a 90º V: a "cradle"
to rest the mitered corner in as it is passed over a table saw blade or
a router bit in the table. The deeply cut groove is then filled with a
spline, then the excess is trimmed flush with the level of the frame.
These splines can either be done in contrasting wood for a decorative
effect, or in similar wood to be camouflaged by the frame. The grooves
can also be cut with a handsaw, but practice on scrap wood first. Handsawing
absolutely straight lines, to a particular depth, is a skill needing a
little practice.
Splines are also good for aligning compound angles for glue-ups. Say you
are assembling a lamp base of six tall pieces angle-cut to form a tapered
hexagon 21" tall. At the inside, narrow edge of each bevel, a shallow
groove can be cut to receive the spline. Once again, be sure the sum of
both grooves' depth is slightly more than the width of the cut spline,
to allow adequate clearance for the joint to close tightly.
Splines can be a useful, hidden aid in complicated joinery, or have a
decorative effect when highlighted with a contrasting wood and left exposed
in the end grain of a workpiece. Experiment. Your goal is a slip-together
fit with adequate depth clearance for glue, requiring only hand pressure
to assemble with no side-to-side play or looseness in the joint. Spline
joinery is a useful technique to add to your woodworking repertoire.
Click
on the links below to see the previous articles by Barb Siddiqui.
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